NEED

Conventional Release Systems

SOLUTIONS

Conventional Release Systems for Composites Manufacturing

Traditional mold release technology is employed when the release task demands more lubrication, prioritizing this factor over other release-related aspects. Due to the emphasis on lubrication, a significant portion of the release coating is “sacrificed” and removed with the part during demolding. Consequently, the release agent is regularly reapplied after each molding cycle to maintain consistent performance. These intentionally mobile products from Chem-Trend are suitable for various applications, offering options in solvent-based or water-based formulations, whether for high-gloss, matte finish, or non-cosmetic situations.

In composites applications, the utilization of conventional mold releases has shifted from being the norm to becoming the exception, reserved for a limited set of applications. Nevertheless, the outcomes remain equally crucial. This is why we offer a diverse range of products, adopting a case-by-case methodology for thorough research, testing, and management – every step of the way.

Zyvax® Release Agents are specifically formulated to meet the requirements of composite material molders in the Aerospace industry. A broad range of options is accessible, enabling you to discover a release agent tailored to optimize your specific process.

Benefits

1) Advanced Technology for Complex Challenges
Chem-Trend’s Chemlease® technology is engineered to tackle intricate issues presented by challenging resins and complex part geometries.

2) Customized Solutions
The simulation of the production environment during product development ensures that solutions are formulated to address the specific challenges of composites molding.

3) Expert Crafted Solutions
Chem-Trend’s solutions result from profound manufacturing and technical expertise, ensuring customized solutions that cater to diverse needs in surface finish and post-molding operations.

Our Product - Zyvax®

The comprehensive lineup of products within the Zyvax® portfolio caters to composites molders, delivering cutting-edge technology, ease of application, and exceptional value. Developed to function seamlessly as a release system, these products are specifically designed to tackle the diverse challenges encountered in various composites molding applications, with a particular focus on aerospace. Notably, numerous Zyvax® products align with environmental consciousness and regulatory compliance, thanks to their formulation based on water-based solutions. We have a range of:

Mold Cleaners
Mold Primers
Mold Sealers
Release Agents

Our Product - Chemlease®

The Chemlease® line of products tailored for composites molding provides exceptional value by integrating advanced technology, user-friendly application, and a favorable influence on operational efficiency. Diverse products within this range have been created to function cohesively as a release system, effectively addressing the diverse spectrum of challenges encountered in composites molding applications. A notable feature is the availability of many Chemlease® products in water-based formulations, facilitating a more environmentally conscious and regulatory-compliant approach.

Supported Materials

1) Cast Polymer Molding
a) Cultured Marble Molding
b) Solid Surface Molding

2) Closed Molding
a) Autoclave
b) Centrifugal Casting
c) Compression Molding
d) Continuous Lamination
e) Flexible Bag Molding
f) Pultrusion
g) Resin Transfer Molding (RTM)
h) Vacuum Bag Molding
i) Vacuum Infusion Processing

3) Open Molding
a) Filament Winding
b) Hand Lay-up
c) Spray-up

Common Problems Solved with this Solution

In the composites manufacturing industry, the challenge of poor gloss in molded parts is effectively addressed by Chem-Trend’s Conventional Release Systems. To counter inconsistencies that may arise over time, Chem-Trend has developed a specialized primer product applied to a clean mold surface before the release agent.

This primer ensures an exceptionally high gloss fixed onto the mold surface, replicating consistently on each molded part. Regular re-application of a corresponding Chem-Trend® mold release agent further safeguards the gloss level, minimizing or eliminating the need for flame-polishing of molded parts. This meticulous approach provides a reliable solution, maintaining the desired high gloss levels throughout multiple molding cycles.

Supported Materials

1) Gel Coat
2) Prepreg
3) Reinforcements
a) Alternative Fibers
b) Aramid Fibers (Polyaramids)
c) Carbon Fibers
d) Glass Fibers
4) Resins
a) Epoxy
b) Phenolic
c) Polyester
d) Vinyl Ester Resins
5) Sheet Molding Compound (SMC)

Unleash the potential of your composites manufacturing with Chem-Trend’s innovative solutions. Experience advanced technology, streamlined processes, and enhanced operational efficiency. Contact Us Today!

Conventional Release Systems